Center pivot irrigation

A satellite image of circular fields characteristic of center pivot irrigation, Kansas.

Center-pivot irrigation (sometimes called central pivot irrigation), also called waterwheel and circle irrigation, is a method of crop irrigation in which equipment rotates around a pivot and crops are watered with sprinklers.[1][2] A circular area centered on the pivot is irrigated, often creating a circular pattern in crops when viewed from above (sometimes referred to as crop circles).[3] Most center pivots were initially water-powered, and today most are propelled by electric motors.

History

Center-pivot irrigation was invented in 1940[4] by farmer Frank Zybach,[5] who lived in Strasburg, Colorado.[4] It was recognized as a method to improve water distribution to fields.[3]

Overview

Pivot irrigation in progress on a cotton farm.
Center pivot irrigation nozzles
Rotator style pivot applicator sprinkler
End Gun style pivot applicator sprinkler

Center pivot irrigation is a form of overhead sprinkler irrigation consisting of several segments of pipe (usually galvanized steel or aluminum) joined together and supported by trusses, mounted on wheeled towers with sprinklers positioned along its length.[1] The machine moves in a circular pattern and is fed with water from the pivot point at the center of the circle. The outside set of wheels sets the master pace for the rotation (typically once every three days). The inner sets of wheels are mounted at hubs between two segments and use angle sensors to detect when the bend at the joint exceeds a certain threshold, and thus, the wheels should be rotated to keep the segments aligned. Center pivots are typically less than 1600 feet (500 meters) in length (circle radius) with the most common size being the standard 1/4 mile (400 m) machine.[6]

To achieve uniform application, center pivots require an even emitter flow rate across the radius of the machine. Since the outer-most spans (or towers) travel farther in a given time period than the innermost spans, nozzle sizes are smallest at the inner spans and increase with distance from the pivot point. Aerial views show fields of circles created by the watery tracings of "quarter- or half-mile of the center-pivot irrigation pipe,"[7] created by center pivot irrigators which use "hundreds and sometimes thousands of gallons a minute."[7]

Most center pivot systems now have drops hanging from a u-shaped pipe called a gooseneck attached at the top of the pipe with sprinkler heads that are positioned a few feet (at most) above the crop, thus limiting evaporative losses and wind drift. There are many different nozzle configurations available including static plate, moving plate and part circle. Pressure regulators are typically installed upstream of each nozzle to ensure each is operating at the correct design pressure.

Drops can also be used with drag hoses or bubblers that deposit the water directly on the ground between crops. This type of system is known as LEPA (Low Energy Precision Application) and is often associated with the construction of small dams along the furrow length (termed furrow diking/dyking). Crops may be planted in straight rows or are sometimes planted in circles to conform to the travel of the irrigation system

Originally, most center pivots were water-powered. These were replaced by hydraulic systems and electric motor-driven systems. Most systems today are driven by an electric motor mounted at each tower.

For a center pivot to be used, the terrain needs to be reasonably flat; but one major advantage of center pivots over alternative systems is the ability to function in undulating country. This advantage has resulted in increased irrigated acreage and water use in some areas. The system is in use, for example, in parts of the United States, Australia, New Zealand, Brazil[6] and also in desert areas such as the Sahara and the Middle East.

Benefits

The center-pivot irrigation system is considered to be a highly efficient system which helps conserve water.

Center pivot irrigation typically uses less water compared to many surface irrigation and furrow irrigation techniques,[6] which reduces the expenditure of and conserves water. It also helps to reduce labor costs compared to some ground irrigation techniques, which are often more labor-intensive.[6] Some ground irrigation techniques involve the digging of channels on the land for the water to flow, whereas the use of center-pivot irrigation can reduce the amount of soil tillage that occurs and helps to reduce water runoff and soil erosion that can occur with ground irrigation.[6] Less tillage encourages more organic materials and crop residue to decompose back into the soil, and reduces soil compaction.[6]

In the United States early settlers of the semiarid High Plains were plagued by crop failures due to cycles of drought, culminating in the disastrous Dust Bowl of the 1930s. It was only after World War II when center pivot irrigation became available that the land mass of the High Plains aquifer system was transformed into one of the most agriculturally productive regions in the world.

Risks: Shrinking Irreplaceable Aquifers

Ogallala Aquifer

It is now understood that groundwater level elevation decreases when the rate of extraction by irrigation exceeds the rate of recharge. At some places, the water table was measured to drop more than five feet (1.5 m) per year at the time of maximum extraction. In extreme cases, the deepening of wells was required to reach the steadily falling water table. In the 21st century, recognition of the significance of the Ogallala Aquifer (also known as the High Plains Aquifer) has led to increased coverage from regional[8][9][10] and international journalists.[11]

By 2013 it was shown that as the water consumption efficiency of the center-pivot irrigator improved over the years, farmers planted more intensively, irrigated more land, and grew thirstier crops.[7]

Writer Emily Woodson characterized the increased use of the center pivot irrigation system as part of a profound attitude shift towards modernism (expensive tractors, center-pivot irrigation, dangerous new pesticides) and away from traditional farming that took place in the mid-1970s and 1980s in the United States. A new generation chose high-risk, high-reward crops such as irrigated corn or peanuts, which require large quantities of ground water, fertilizer and chemicals. The new family farm corporations turned many pastures into new cropland and were more interested in rising land prices than water conservation.[12][13]

A May 2013[7] New York Times article "Wells dry, fertile plains turn to dust" recounts the relentless decline of parts of the High Plains Aquifer System. One of the world's largest aquifers, it covers an area of approximately 174,000 mi² (450,000 km²) in portions of the eight states of South Dakota, Nebraska, Wyoming, Colorado, Kansas, Oklahoma, New Mexico, and Texas, beneath the Great Plains in the United States.[14][15]

In parts of the United States, sixty years of the profitable business of intensive farming using huge center-pivot irrigators has emptied parts of the High Plains Aquifer.[7] It would take hundreds to thousands of years of rainfall to replace the groundwater in the dried up aquifer. In 1950, irrigated cropland covered 250,000 acres. With the use of center-pivot irrigation, nearly three million acres of land were irrigated in Kansas alone.[7] In some places in the Texas Panhandle, the water table has been drained (dewatered). "Vast stretches of Texas farmland lying over the aquifer no longer support irrigation. In west-central Kansas, up to a fifth of the irrigated farmland along a 100-mile (160 km) swath of the aquifer has already gone dry."[7]

Center pivot manufacturers

The hub of a center-pivot irrigation system.

Over the 30 years after World War II, there were at least 60 center pivot irrigation manufacturers created in the United States.[1] As of 2010, it has been reported that there are fewer than 12 U.S. manufacturers,[1] of which five are major: Valmont Industries and their "Valley" products,[16] Lindsay Corporation and their "Zimmatic" brand,[16] Reinke Irrigation with their "Electrogator" machines, T-L Irrigation who make a hydrostatically powered system and Pierce Corporation and their "CircleMaster" products. Valmont, Lindsay, Reinke, and Pierce Corporation all manufacture systems powered by 480 V electricity.

T-L's variable-displacement hydraulic pump which is typically driven by an electric, natural gas or diesel motor on standard quarter section pivots. Water application typically consist of brass impact sprinklers, drip tubes, rotating nozzles, or stationary sprays. These sprinklers are manufactured by Nelson Irrigation, Senninger Irrigation and Komet Irrigation. Varying applications, soils, and crops require different volumes of water and application rates. Pivots often have a large bore impact sprinkler (called "end guns") located on the very end of the machine to aid in irrigating most number of acres possible. While these "end guns" may dramatically increase the irrigated area they suffer from poor uniformity and may have negative impacts on the entire pivot if not designed properly.

The largest maker of mechanized irrigation market is Valmont Industries. Valmont claims a market share between 35–45% of all new center pivots sold in the United States. Reinke is a privately held company which limits the ability for market researchers to determine the exact number of center pivot sold. Reinke and Zimmatic compete to share between 30–35% of the irrigation market. Valley, Zimmatic, and Reinke manufacture modern irrigation equipment and consume about 75% and support networks of professional dealers. T-L Irrigation, also privately held, manufactures a hydraulically driven irrigator and markets throughout the United States and in more than 55 countries through independent agriculturally oriented equipment dealers (market share 25%).

Today, many countries use center pivot irrigation.[1] By the mid-1970s Valmont began manufacturing a significant amount of irrigation systems in Europe, the Middle East, Africa, Australia, China, Thailand, Latin America and Switzerland.[1]

Linear/lateral move irrigation machines

A small center pivot system from beginning to end.

The above-mentioned equipment can also be configured to move in a straight line where it is termed a linear move, lateral move, wheelmove or side-roll irrigation system.[17][18] In this case the water is supplied by an irrigation channel running the length of the field and positioned either at one side or midway across the field width. The motor and pump equipment is mounted on a cart adjacent to the supply channel that travels with the machine.

Farmers may opt for linear moves to conform to existing rectangular field designs such as those converting from furrow irrigation. Lateral moves are far less common, rely on more complex guidance systems, and require additional management compared to center pivot systems. Lateral moves are common in Australia and typically range between 500 and 1,000 meters in length.

See also

Irrigation in the Sahara desert.

References

Center pivot irrigation in Kufra, southeast Cyrenaica, Libya. Oil wealth has enabled Libya to pursue projects such as agriculture development and the Great Manmade River in the Sahara desert.
  1. 1 2 3 4 5 6 Mader, Shelli (May 25, 2010). "Center pivot irrigation revolutionizes agriculture". The Fence Post Magazine. Retrieved June 6, 2012.
  2. ddr.nal.usda.gov Center pivot irrigation system modification to provide variable water application depths.
  3. 1 2 Gray, Ellen (May 3, 2012). "Texas crop circles from space". NASA. Retrieved June 6, 2012.
  4. 1 2 Morgan, Robert (1993). Water and the Land. Cathedral City, CA: Adams Publishing Corp. pp. 35–36. ISBN 0935030026.
  5. Alfred, Randy (July 22, 2008). "July 22, 1952: Genuine Crop-Circle Maker Patented". Wired Magazine. Retrieved June 6, 2012.
  6. 1 2 3 4 5 6 "Growing Rice Where it has Never Grown Before: A Missouri research program may help better feed an increasingly hungry world". College of Agriculture, Food and Natural Resources, University of Missouri. July 3, 2008. Retrieved June 6, 2012.
  7. 1 2 3 4 5 6 7 Wines, Michael (19 May 2013). "Wells Dry, Fertile Plains Turn to Dust". New York Times.
  8. "Shrinking aquifer looms as big problem for farms". Nancy Cole, Arkansas Democrat-Gazette. September 24, 2006. Last accessed October 24, 2006.
  9. Column - Mansel Phillips: "Too many thirsty industries, not nearly enough water". Mansel Phillips, Amarillo Globe News. October 4, 2006. Last accessed October 24, 2006.
  10. "Another sign of long-term water worries", Lincoln Star Journal, October 8, 2006. Last accessed November 20, 2012
  11. Daily Telegraph (UK) Saturday Magazine Issue no 48,446 (dated 5 March 2011) pp 26-32 "High and Dry" Report by Charles Lawrence
  12. Morris, John Miller (2003). Sherry L. Smith, ed. The Future of the Southern Plains. Norman, Oklahoma: University of Oklahoma Press. p. 275. ISBN 0806137355.
  13. Rainwater, Ken (1 January 2004). "Book Review: The Future of the Southern Plains". Great Plains Quarterly Great Plains Studies (Lincoln, Nebraska: Center for Great Plains Quarterly Great Plains Studies, University of Nebraska).
  14. Darton, N.H. 1898. Preliminary report on the geology and water resources of Nebraska west of the one hundred and third meridian. In: Walcott, C.D. (ed), Nineteenth Annual Report of the United States Geological Survey, 1897-1898, Part IV, pp. 719-785.
  15. Dennehy, K.F. (2000). "High Plains regional ground-water study: U.S. Geological Survey Fact Sheet FS-091-00". USGS. Retrieved 2008-05-07.
  16. 1 2 Mull, Marty (January 14, 2012). "Center pivot irrigation more efficient, labor-saving than flood irrigation". The Prairie Star. Retrieved June 6, 2012.
  17. Evans, R.O.; et al. (March 1997). "Center Pivot and Linear Move Irrigation System" (PDF). North Carolina Cooperative Extension Service, North Carolina State University. Retrieved June 6, 2012.
  18. "Wheelmove Sprinkler Irrigation Operation and Management" (PDF).

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