Gelatin

Sheet (or leaf) gelatin for cooking

Gelatin or gelatine (from Latin: gelatus meaning "stiff", "frozen"; compare with gelato) is a translucent, colorless, brittle (when dry), flavorless food derived from collagen obtained from various animal by-products. It is commonly used as a gelling agent in food, pharmaceuticals, photography, and cosmetic manufacturing. Substances containing gelatin or functioning in a similar way are called "gelatinous". Gelatin is an irreversibly hydrolyzed form of collagen, wherein the hydrolysis results in the reduction of protein fibrils into smaller peptides, which will have broad molecular weight ranges associated with physical and chemical methods of denaturation, based on the process of hydrolysis. It is found in most gummy candy, as well as other products such as marshmallows, gelatin desserts, and some ice creams, dips, and yogurts. Gelatin for recipe use comes in the form of sheets, granules, or powder. Instant types can be added to the food as they are; others need to be soaked in water beforehand.

Composition and properties

Gelatin is a mixture of peptides and proteins produced by partial hydrolysis of collagen extracted from the skin, bones, and connective tissues of animals such as domesticated cattle, chicken, pigs, horses, and fish. During hydrolysis, the natural molecular bonds between individual collagen strands are broken down into a form that rearranges more easily. Its chemical composition is, in many respects, closely similar to that of its parent collagen.^[1] Photographic and pharmaceutical grades of gelatin are generally sourced from beef bones and pig skin.

Gelatin readily dissolves in hot water, and sets to a gel on cooling. When added directly to cold water, it does not dissolve well. Gelatin is also soluble in most polar solvents. Gelatin solutions show viscoelastic flow and streaming birefringence. Solubility is determined by the method of manufacture. Typically, gelatin can be dispersed in a relatively concentrated acid. Such dispersions are stable for 10–15 days with little or no chemical changes and are suitable for coating purposes or for extrusion into a precipitating bath.

The mechanical properties of gelatin gels are very sensitive to temperature variations, the previous thermal history of the gels, and time. These gels exist over only a small temperature range, the upper limit being the melting point of the gel, which depends on gelatin grade and concentration, but is typically less than 35 °C (95 °F) and the lower limit the freezing point at which ice crystallizes. The upper melting point is below human body temperature, a factor which is important for mouthfeel of foods produced with gelatin.^[2] The viscosity of the gelatin/water mixture is greatest when the gelatin concentration is high and the mixture is kept cool at about 4 °C (39 °F). The gel strength is quantified using the Bloom test.

Production

The worldwide production amount of gelatin is about 375,000 tonnes per year (roughly 827 million lb). On a commercial scale, gelatin is made from by-products of the meat and leather industries. Recently, fish by-products have also been considered because they eliminate some of the religious obstacles surrounding gelatin consumption.^[2] Gelatin is derived from pork skins, pork, horses, and cattle bones, or split cattle hides.^[3] The raw materials are prepared by different curing, acid, and alkali processes which are employed to extract the dried collagen hydrolysate. These processes^[4] may take several weeks, and differences in such processes have great effects on the properties of the final gelatin products.^[5]

Gelatin can also be prepared in the home. Boiling certain cartilaginous cuts of meat or bones results in gelatin being dissolved into the water. Depending on the concentration, the resulting stock (when cooled) will naturally form a jelly or gel. This process is used for aspic.

While many processes exist whereby collagen can be converted to gelatin, they all have several factors in common. The intermolecular and intramolecular bonds which stabilize insoluble collagen must be broken, and the hydrogen bonds which stabilize the collagen helix must also be broken.^[1] The manufacturing processes of gelatin consists of three main stages:

1. Pretreatments to make the raw materials ready for the main extraction step and to remove impurities which may have negative effects on physio chemical properties of the final gelatin product
2. The main extraction step, which is usually done with hot water or dilute acid solutions as a multistage extraction to hydrolyze collagen into gelatin
3. The refining and recovering treatments including filtration, clarification, evaporation, sterilization, drying, rutting, grinding, and sifting to remove the water from the gelatin solution, to blend the gelatin extracted, and to obtain dried, blended and ground final product

Pretreatments

If the raw material used in the production of the gelatin is derived from bones, dilute acid solutions are used to remove calcium and other salts. Hot water or several solvents may be used to reduce the fat content, which should not exceed 1% before the main extraction step. If the raw material consists of hides and skin; size reduction, washing, removal of hair from hides, and degreasing are necessary to prepare the hides and skins for the main extraction step.

Collagen hydrolysis is performed by one of three different methods: acid-, alkali-, and enzymatic hydrolysis. Acid treatment is especially suitable for less fully crosslinked materials such as pig skin collagen and normally requires 10 to 48 hours. Alkali treatment is suitable for more complex collagen such as that found in bovine hides and requires more time, normally several weeks. The purpose of the alkali treatment is to destroy certain chemical crosslinks still present in collagen. Within the gelatin industry, the gelatin obtained from acid-treated raw material has been called type-A gelatin and the gelatin obtained from alkali-treated raw material is referred to as type-B gelatin.^[6]

Enzymatic hydrolysis of collagen for gelatin extraction is relatively new. However, the treatment time is shorter than that required for alkali treatment, and results in almost complete conversion to the pure product. The physical properties of the final gelatin product are better.

Extraction

After preparation of the raw material, i.e., reducing crosslinks between collagen components and removing some of the impurities such as fat and salts, partially purified collagen is converted into gelatin by extraction with either water or acid solutions at appropriate temperatures. All industrial processes are based on neutral or acid pH values because though alkali treatments speed up conversion, they also promote degradation processes. Acidic extraction conditions are extensively used in the industry, but the degree of acid varies with different processes. This extraction step is a multistage process, and the extraction temperature is usually increased in later extraction steps, which ensures minimum thermal degradation of the extracted gelatin.

Recovery

This process includes several steps such as filtration, evaporation, drying, grinding, and sifting. These operations are concentration-dependent and also dependent on the particular gelatin used. Gelatin degradation should be avoided and minimized, so the lowest temperature possible is used for the recovery process. Most recoveries are rapid, with all of the processes being done in several stages to avoid extensive deterioration of the peptide structure. A deteriorated peptide structure would result in a low gel strength, which is not generally desired.

Uses

Culinary uses

Eggs in aspic

Probably best known as a gelling agent in cooking, different types and grades of gelatin are used in a wide range of food and nonfood products: Common examples of foods that contain gelatin are gelatin desserts, trifles, aspic, marshmallows, candy corn, and confections such as Peeps, gummy bears, fruit snacks, and jelly babies. Gelatin may be used as a stabilizer, thickener, or texturizer in foods such as yogurt, cream cheese, and margarine; it is used, as well, in fat-reduced foods to simulate the mouthfeel of fat and to create volume. It is also used in the production of several types of Chinese soup dumplings, specifically Shanghainese soup dumplings, or xiaolongbao, as well as Shengjian mantou, a type of fried and steamed dumpling. The fillings of both are made by combining ground pork with gelatin cubes, and in the process of cooking, the gelatin melts, creating a soupy interior with a characteristic gelatinous stickiness.

Gelatin is used for the clarification of juices, such as apple juice, and of vinegar. Isinglass, from the swim bladders of fish, is still used as a fining agent for wine and beer.^[7] Beside hartshorn jelly, from deer antlers (hence the name "hartshorn"), isinglass was one of the oldest sources of gelatin.^[8]

Technical uses

Capsules made of gelatin

• Certain professional and theatrical lighting equipment use color gels to change the beam color. These were historically made with gelatin, hence the term color gel.
• Gelatin typically constitutes the shells of pharmaceutical capsules to make them easier to swallow. Hypromellose is a vegetarian-acceptable alternative to gelatin, but is more expensive to produce.
• Some animal glues such as hide glue are essentially unrefined gelatin.
• It is used to hold silver halide crystals in an emulsion in virtually all photographic films and photographic papers. Despite some efforts, no suitable substitutes with the stability and low cost of gelatin have been found.
• Used as a carrier, coating, or separating agent for other substances, for example, it makes β-carotene water soluble, thus imparting a yellow color to any soft drinks containing beta-carotene.
• Gelatin is closely related to bone glue and is used as a binder in match heads and sandpaper.
• Cosmetics may contain a nongelling variant of gelatin under the name hydrolyzed collagen.
• Gelatin was first used as an external surface sizing for paper in 1337 and continued as a dominant sizing agent of all European papers through the mid-19th century.^[9] In modern times, it is mostly found in watercolor paper, and occasionally in glossy printing papers, artistic papers, and playing cards, and it maintains the wrinkles in crêpe paper.

Other uses

• Blocks of ballistic gelatin simulate muscle tissue as a standardized medium for testing ammunition.
• Gelatin is used by synchronized swimmers to hold their hair in place during their routines, as it will not dissolve in the cold water of the pool. It is frequently referred to as "knoxing", a reference to Knox brand gelatin.^[10]
• When added to boiling water and cooled, unflavored gelatin can make a home-made hair styling gel that is cheaper than many commercial hair styling products, but by comparison has a shorter shelf life (about a week) when stored in this form (usually in a refrigerator). After being applied to scalp hair, it can be removed with rinsing and some shampoo.
• It is commonly used as a biological substrate to culture adherent cells.
• It may be used by those who are sensitive to tannins (which can irritate the stomach) in teas, soups or brews.
• It may be used as a medium with which to consume LSD. LSD in gelatin form is known as "windowpane" or "geltabs".
• Gelatin is used to make the shells of paintballs, similar to the way pharmaceutical capsules are produced.
• It is used as an ingredient in implantable medical devices, such as in some bone void fillers.
• It is used in nail polish remover and makeup applications. The gelatin is often tinted in different colors to match a model's natural skin tone.
• Leaf or sheet gelatin is used directly in food-based model-making, for example to make translucent, edible, diamond-paned windows in gingerbread houses.^[11]
• Gelatin can be used as a binding agent in India ink.
• It may be used as a technique within the process of fine-art printmaking. The prints are made by creating a block of gelatin and applying printing inks. The gelatin is made using twice the normal amount of gelatin granules to the usual amount of water. Once set – printmaking ink (usually water-based) is applied to its surface. Other water-based media may also be applied. Items such as dried grass, leaves, and paper stencils are placed onto the inked surface. Gelatin monotype is best done with the use of medium to lightweight paper. This is gently pressed onto the inked plate once the 'design' has been composed.

Dietary restrictions and gelatin substitutes

The consumption of gelatin from particular animals may be forbidden by religious or cultural rules. For example, Jewish kosher and Islamic halal customs require gelatin from sources other than pigs, such as cattle or fish and from animals slaughtered ritually. Roma people are cautious of gelatin products that may have been made from horses, as their culture forbids the consumption of horses. Some companies specify the source of the gelatin used. Vegans and many vegetarians choose not to eat foods containing gelatin made from animals. Likewise, Hindu and Jain customs may require gelatin alternatives from sources other than animals, as many Hindus are vegetarian. Hindus who are not vegetarians often consume gelatin from all sources except cattle, which are considered sacred. However, since many people are not aware about gelatin's sources, they unknowingly consume it. Other people simply consider gelatin unpalatable due to the ingredients used in its production.

Partial, nonanimal alternatives to gelatin include the seaweed extracts agar and carrageenan, as well as pectin and konjac. Research into synthetic collagen is ongoing; as of 2011, partial success has been achieved in replicating collagen's structure using self-assembling peptides.^[12]

Protein content

Amino acid composition

Although gelatin is 98–99% protein by dry weight, it has little other nutritional value varying on the source of the raw material and processing technique.^[2]

Safety concerns

The U.S. Food and Drug Administration (FDA), with support from the TSE (transmissible spongiform encephalopathy) Advisory Committee, has since 1997 been monitoring the potential risk of transmitting animal diseases, especially bovine spongiform encephalopathy (BSE), commonly known as mad cow disease. The FDA study concluded: "...steps such as heat, alkaline treatment, and filtration could be effective in reducing the level of contaminating TSE agents; however, scientific evidence is insufficient at this time to demonstrate that these treatments would effectively remove the BSE infectious agent if present in the source material."^[13]

The Scientific Steering Committee (SSC) of the European Union in 2003 stated that the risk associated with bovine bone gelatin is very low or zero.^[14][15] In 2006, the European Food Safety Authority (EFSA) stated that the SSC opinion was confirmed, that the BSE risk of bone-derived gelatin was very small, and removed support for the 2003 request of excluding the skull and vertebrae of bovine origin older than 12 months from the material used in gelatin manufacturing.^[16]

All reputable gelatin manufacturers today follow the Quality Management System according to ISO 9001. In this way, all process steps are documented. For pharmaceutical-grade gelatins, strict regulations from the FDA, the European CPMP's regulation and European Pharmacopoeia must be met. A detailed overview of the regulatory requirements for gelatin production can be found in the Gelatine Handbook, pp. 99–101.^[17]

Health effects

In 2011, reviewing the clinical data that had been published to date, the European Food Safety Authority Panel on Dietetic Products, Nutrition and Allergies concluded that "a cause and effect relationship has not been established between the consumption of collagen hydrolysate and maintenance of joints".^[18]

A 2012 review also found not enough evidence to support its use for osteoarthritis.^[19]

In 2013 Health Canada approved a label for "hydrolyzed collagen" specifying that the label can say that is useful to supplement dietary amino acid intake, and that it "helps to reduce joint pain associated with osteoarthritis."^[20]

References

1. Ward, A.G.; Courts, A. (1977). The Science and Technology of Gelatin. New York: Academic Press. ISBN 0-12-735050-0.
2. Francis, Frederick J., ed. (2000). "Gelatin". Encyclopedia of Food Science and Technology (2nd ed.). John Wiley & Sons. pp. 1183–1188. ISBN 9780471192558.
3. "Gelatine information, news, history and more". Gelatine Manufacturers Institute of America. Archived from the original on 1 August 2008. Retrieved 26 September 2008.
4. "Rousselot.com. Gelatin, Hydrolyzed collagen. Properties, processes, applications in the confectionnery, dairy, pharmaceutical. Now is mostly used from plants industries". ROUSSELOT. Retrieved 15 July 2008.
5. "Gelita.com". GELITA Group. Retrieved 4 December 2006.
6. "Type A & B Process Definition". Vyse Gelatin Company. 26 October 2009. Retrieved 16 July 2014.
7. "National Organic Standards Board Technical Advisory Panel Review: Gelatin processing" (PDF). omri.org.
8. Jelly, Flummery and Creams. Historicfood.com. Retrieved on 28 October 2015.
9. Thurn, Jim. "History, Chemistry, and Long Term Effects of Alum-Rosin Size in Paper". ischool.utexas.edu.
10. "2008 United States Olympic Synchronized Swimming Team" (PDF). usasynchro.org.
11. Gingerbread House Windows can be made a number of ways... from simple to elaborate. Gingerbread-house-heaven.com (9 December 2015). Retrieved on 2016-04-30.
12. Rice University (9 September 2011) New method to grow synthetic collagen unveiled: New material may find use in reconstructive surgery, cosmetics, tissue engineering. Science Daily.
13. U.S. Food and Drug Administration. "The Sourcing and Processing of Gelatin to Reduce the Potential Risk Posed by Bovine Spongiform Encephalopathy (BSE) in FDA-Regulated Products for Human Use".
14. The Scientific Steering Committee, European Union (6–7 March 2003). "Updated Opinion On The Safety With Regard To TSE Risks Of Gelatine Derived From Ruminant Bones or Hides" (PDF).
15. Gelatine Manufacturers of Europe (GME) (June 2003). "The Removal and Inactivation of Potential TSE Infectivity by the Different Gelatin Manufacturing Processes" (PDF).
16. Scientific Panel on Biological Hazards of the European Food Safety Authority (EFSA) (18 January 2006). "Quantitative assessment of the human BSE risk posed by gelatine with respect to residual BSE risk" (PDF).
17. Gareis, Herbert and Schrieber, Reinhard (2007). Gelatine Handbook: Theory and Industrial Practice. Weinheim: Wiley-VCH. ISBN 3-527-31548-9.
18. European Food Safety Authority, Panel on Dietetic Products, Nutrition and Allergies (2011). "Scientific Opinion on the substantiation of a health claim related to collagen hydrolysate and maintenance of joints pursuant to Article 13(5) of Regulation (EC) No 1924/20061" (PDF). EFSA Journal 9 (7): 2291.
19. Van Vijven, JP; Luijsterburg, PA; Verhagen, AP; van Osch, GJ; Kloppenburg, M; Bierma-Zeinstra, SM (August 2012). "Symptomatic and chondroprotective treatment with collagen derivatives in osteoarthritis: a systematic review.". Osteoarthritis and cartilage / OARS, Osteoarthritis Research Society 20 (8): 809–21. PMID 22521757.
20. Health Canada. Hydrolyzed Collagen. First published: 12 June 2013. Date last modified: 23 March 2016

External links

Media related to Gelatin at Wikimedia Commons