Thermal conductivity detector

The thermal conductivity detector (TCD), also known as a Katharometer, is a bulk property detector and a chemical specific detector commonly used in gas chromatography.[1] This detector senses changes in the thermal conductivity of the column effluent and compares it to a reference flow of carrier gas. Since most compounds have a thermal conductivity much less than that of the common carrier gases of helium or hydrogen, when an analyte elutes from the column the effluent thermal conductivity is reduced, and a detectable signal is produced.

Operation

Start the silicon etching for first NEMS TCD sensor in Eschtaad Company Laboratory (May-2004)

The TCD consists of an electrically heated filament in a temperature-controlled cell. Under normal conditions there is a stable heat flow from the filament to the detector body. When an analyte elutes and the thermal conductivity of the column effluent is reduced, the filament heats up and changes resistance. This resistance change is often sensed by a Wheatstone bridge circuit which produces a measurable voltage change. The column effluent flows over one of the resistors while the reference flow is over a second resistor in the four-resistor circuit.

TCD Schematic
Hot disk conductivity sensor

A schematic of a classic thermal conductivity detector design utilizing a wheatstone bridge circuit is shown. The reference flow across resistor 4 of the circuit compensates for drift due to flow or temperature fluctuations. Changes in the thermal conductivity of the column effluent flow across resistor 3 will result in a temperature change of the resistor and therefore a resistance change which can be measured as a signal.

Since all compounds, organic and inorganic, have a thermal conductivity different from helium, all compounds can be detected by this detector. The TCD is often called a universal detector because it responds to all compounds. Also, since the thermal conductivity of organic compounds are similar and very different from helium, a TCD will respond similarly to similar concentrations of analyte. Therefore the TCD can be used without calibration and the concentration of a sample component can be estimated by the ratio of the analyte peak area to all components (peaks) in the sample.

The MEMS (Micro-electromechanical systems)TCD is a good general purpose detector for initial investigations with an unknown sample. Since the MEMS TCD is less sensitive than the flame ionization detector and has a larger dead volume it will not provide as good resolution as the FID. However, In combination with thick film columns and correspondingly larger sample volumes, the overall detection limit can be similar to that of an FID. The MEMS TCD is not as sensitive as other detectors but it is non-specific and non-destructive.Finally the Development of first NEMS TCD Sensor happened by Eschtaad`s clean room located in Silicon Valley California Jun 2006. This type of the sensors are much stronger than MEMS family and sensitivity is very high and close to the FID sensors, now Eschtaad`s GC analyzers are using NEMS TCD sensors since 2014 and proved that this family can be used for heavy hydrocarbons measurement purposes. In fact because of the NEMS technology the surface of the sensor is protected from sample and there is no saturation of heavy hydrocarbons, sample can be easily removed just with dry air, now the FID sensors is going to expire, however that the cost of the NEMS sensor is 20 time higher than MEMS types and all of the parameters and components cannot be measured by just one FID or TCD sensor.[1]

The TCD is also used in the analysis of permanent gases (argon, oxygen, nitrogen, carbon dioxide) because it responds to all these pure substances unlike the FID which cannot detect compounds which do not contain carbon-hydrogen bonds.

Process description

It functions by having two parallel tubes both containing gas and heating coils. The gases are examined by comparing the rate of loss of heat from the heating coils into the gas. The coils are arranged in a bridge circuit so that resistance changes due to unequal cooling can be measured. One channel normally holds a reference gas and the mixture to be tested is passed through the other channel.

Name Chemical composition Mass (g/mole)
Hydrogen H2 2.0158
Oxygen O2 31.998
Water vapor H2O 18.0069
Nitrogen N2 28.014
Carbon dioxide CO2 44.009
Carbon monoxide CO 28.010
Methane CH4 16.0426

Applications

In the oil industry katharometers have been used for a long time for hydrocarbon detection but have a history of unstable calibrations in non-stationary oil-related applications. In normal drilling practice, 5 hydrocarbon gases, plus a couple of non-hydrocarbon gases, are expected in normal samples resulting in cross-talk between the methane absorption line and the ethane. Hence the current use of flame ionization detectors.

Katharometers are used medically in lung function testing equipment and in gas chromatography. The results are slower to obtain compared to a mass spectrometer, but the device is inexpensive, and has good accuracy when the gases in question are known, and it is only the proportion that must be determined.

Monitoring of hydrogen purity in hydrogen-cooled turbogenerators.

References

  1. 1 2 Grob, Robert L. Ed.; "Modern Practice of Gas Chromatography", John Wiley & Sons, C1977, pg. 228,

http://www.eschtaad.com/46-2/

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