Payload fairing

Artist's rendering of a payload fairing being jettisoned

A payload fairing is a nose cone used to protect a spacecraft (launch vehicle payload) against the impact of dynamic pressure and aerodynamic heating during launch through an atmosphere. More recently, an additional function is to maintain the cleanroom environment for precision instruments.

Outside the atmosphere the fairing is jettisoned, exposing the payload. At this moment mechanical shocks and a spike in acceleration might be observed.

The standard payload fairing is typically a cone-cylinder combination, due to aerodynamic considerations; however specialized fairings are in use as well. The type of fairing which separates into two halves upon jettisoning is called a clamshell fairing by way of analogy to the bifurcating shell of a clam.

In some cases the fairing may enclose both the payload and the upper stage of the rocket.^[1]

If the payload is attached both to the booster's core structures and to the fairing, the payload may still be affected by the fairing's bending loads, as well as inertia loads due to vibrations caused by gusts and buffeting.^[2]

Mission failures caused by payload fairings

In some cases the fairing is planned to separate after cutoff of the upper stage, and in others the separation is to occur before cutoff, but after the vehicle has transcended the densest part of the atmosphere. Failure of the fairing to separate in these cases may cause the craft to fail to reach orbit, due to the extra mass.

The Augmented Target Docking Adapter in orbit, with its payload fairing still attached

The Augmented Target Docking Adapter, to be used for the Gemini 9A manned mission, was successfully placed into orbit by an Atlas SLV-3 in June 1966. But when the Gemini crew rendezvoused with it, they discovered the fairing had failed to open and separate, making docking impossible. Two lanyards, which should have been removed before flight, were still in place. The cause was determined to be a launch crew error.

In 1999, the launch of the IKONOS-1 Earth observation satellite failed after the payload fairing of the Athena II rocket did not open properly, preventing the satellite from reaching orbit.^[3]

On February 24, 2009, NASA's Orbiting Carbon Observatory satellite failed to reach orbit after liftoff presumably because the fairing on the Taurus XL launch vehicle failed to separate, causing the vehicle to retain too much mass and subsequently fall back to Earth; whatever didn't burn up landed in the Indian Ocean near Antarctica.^[4][5]

The same happened to the Naro-1, South Korea's first carrier rocket, launched on 25 August 2009. During the launch half of the payload's fairing failed to separate, and as a result the rocket was thrown off course. The satellite did not reach a stable orbit.^[6]

On March 4, 2011 NASA's Glory satellite launch failed to reach orbit after lift-off due to a fairing separation failure on the Orbital Sciences Taurus XL Launch Vehicle, ending up in the Indian Ocean.^[7] This failure represented the second consecutive failure of a fairing on an Orbital Sciences Taurus XL vehicle.^[8] NASA subsequently decided to switch the launch vehicle for the Orbiting Carbon Observatory's replacement, OCO-2, from a Taurus to a Delta II rocket.^[9]

Manufacturers

This list is incomplete; you can help by expanding it.

• RUAG Space, a Zurich-based Swiss company, is the manufacturer of fairings for Ariane, as part of the cooperation within the European space programme,^[10] and produces the 5m fairings for the Atlas V.^[11]
• SpaceX manufactures the fairings used on its Falcon 9 family of rockets.^[12]

Gallery

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  NASA's Solar Dynamics Observatory being encapsulated into its payload fairing

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  An Atlas 5 carrying a National Reconnaissance Office payload in its fairing, ready for launch

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  Falcon 9 second stage and two parts of payload fairing in the upper left; first stage in the lower right

References

1. A Conceptual Design for the Space Launch capability of the peacekeeper ICBM
2. Thomas P. Sarafin, Wiley J. (1995) "Spacecraft Structures and Mechanisms--from Concept to Launch", ISBN 0-7923-3476-0 p. 47
3. Athena Investigation Points to Payload Fairing
4. "Launch Mishap Ends OCO Mission"
5. "NASA Satellite Crashes Before Reaching Orbit"
6. "S. Korean satellite lost shortly after launch: gov't". Yonhap News. Retrieved 2009-08-26.
7. Buck, Joshua (February 19, 2013). "NASA Releases Glory Taurus XL Launch Failure Report Summary". NASA. Retrieved March 16, 2014.
8. "NASA science satellite lost in Taurus launch failure". SpaceFlight Now. Retrieved 2011-03-04.
9. http://spaceflightnow.com/news/n1202/10oco2/
10. Brian Harvey, "Europe's Space Programme: To Ariane and Beyond", ISBN 1-85233-722-2, p. 150
11. "Atlas V Launch Services User’s Guide" (PDF). United Launch Alliance. March 2010. Retrieved 2010-05-24.
12. "Fairing". SpaceX. 2013-04-12. Retrieved 2015-07-30.