Sharpening stone

An oil stone

Sharpening stones, water stones or whetstones are used to grind and hone the edges of steel tools and implements.

Examples of items that may be sharpened with a sharpening stone include scissors, scythes, knives, razors and tools such as chisels, hand scrapers and plane blades. Though it is sometimes mistaken as a reference to the water often used to lubricate such stones, the word "whetstone" is a compound word formed with the word "whet", which means to sharpen a blade, not the word "wet". The process of using a sharpening stone is called stoning.

Sharpening stones come in a wide range of shapes, sizes and material compositions. Stones may be flat, for working flat edges, or shaped for more complex edges, such as those associated with some wood carving or woodturning tools. They may be composed of natural quarried material, or from man-made material.

Stones are usually available in various grades, which refers to the grit size of the particles in the stone. Generally, the finer the grit, the denser the material, which leads to a finer finish of the surface of the tool. Finer grits cut more slowly because they remove less material. Grits are often given as a number, which indicates the density of the particles with a higher number denoting higher density and therefore smaller particles.

Natural stones versus artificial stones

The use of natural stone for sharpening has diminished with the widespread availability of high-quality, consistent particle size artificial stones.

As a result, the legendary Honyama mines in Kyoto, Japan, have been closed since 1967. Belgium currently has only a single mine that is still quarrying Coticules and their Belgian Blue Whetstone (BBW) counterparts.^[1]

Modern synthetic stones are generally of equal quality to natural stones, and are often considered superior in sharpening performance due to consistency of particle size and control over the properties of the stones. For example, the proportional content of abrasive particles as opposed to base or "binder" materials can be controlled to make the stone cut faster or slower, as desired.^[2] Natural stones are often prized for their natural beauty as stones and their rarity, adding value as collectors' items. Furthermore, each natural stone is different, and there are rare natural stones that contain abrasive particles in grit sizes finer than are currently available in artificial stones.

One of the most well-regarded natural whetstones is the yellow-gray "Belgian Coticule", which has been legendary for the edge it can give to blades since Roman times, and has been quarried for centuries from the Ardennes. The slightly coarser and more plentiful "Belgian Blue" whetstone is found naturally with the yellow coticule in adjacent strata; hence two-sided whetstones are available, with a naturally occurring seam between the yellow and blue layers. These are highly prized for their natural elegance and beauty, and for providing both a fast-cutting surface for establishing a bevel and a finer surface for refining it. This stone is considered one of the finest for sharpening straight razors.

The hard stone of Charnwood Forest in northwest Leicestershire, England, has been quarried for centuries,^[3] and was a source of whetstones and quern-stones.

Whetstones and oilstones

Whetstones may be natural or artificial stones. Artificial stones usually come in the form of a bonded abrasive composed of a ceramic such as silicon carbide (carborundum) or of aluminium oxide (corundum). Bonded abrasives provide a faster cutting action than natural stones. They are commonly available as a double-sided block with a coarse grit on one side and a fine grit on the other enabling one stone to satisfy the basic requirements of sharpening. Some shapes are designed for specific purposes such as sharpening scythes, drills or serrations.

When the block is intended for installation on a bench it is called a bench stone. Small, portable stones (commonly made of bonded abrasive) are called pocket stones. Being smaller, they are more portable than bench stones but present difficulty in maintaining a consistent angle and pressure when drawing the stone along larger blades. However, they still can form a good edge. Frequently, fine grained pocket stones are used for honing, especially "in the field". Despite being a homophone with wet in most dialects of modern English, whetstones do not need to be lubricated with oil or water, although it is very common to do so. Lubrication aids the cutting action and carries swarf away.

Finer grades of whetstones intended for use with oil (though, again, water may also be used) are called oilstones. Oilstones usually come in the form of bench stones. One of the natural minerals commonly used in oilstones is Novaculite. Examples of stones made from this material include Arkansas, Ouachita or Washita stones from the Ouachita Mountains in Arkansas. These come in various grades and colors, with the finer stones being denominated "surgical black" or "pink translucent". Novaculite is from the Devonian and Mississippian periods. It is a low grade metamorphic rock composed mostly of microcrystalline quartz and is basically a recrystallized variety of chert. It is also the primary material in Charnley Forest and Turkey oilstones.

Extremely fine grades of stone that remove very little metal may be called polishing stones.

Manufacturing process

Abrasive stones are made by sintering powdered metal, ceramics, and clay just below their melting points.

Japanese waterstones

Two Japanese waterstones

The Japanese traditionally used natural sharpening stones lubricated with water (using oil on a waterstone reduces its effectiveness.) They have been doing this for many hundreds of years. The geology of Japan provided a type of stone which consists of fine silicate particles in a clay matrix, somewhat softer than Novaculite.

Japanese stones are also sedimentary. The most famous are typically mined in the Narutaki District just north of Kyoto.

Advantages and disadvantages

The softer Japanese stones have a few advantages over harder stones. First, because they are softer they do not become glazed or loaded with the material they are sharpening. New particles are constantly exposed as they wear down, so that they continue to cut consistently. Second, they can be lubricated effectively with water (rather than oil, which can ruin some stones), so nothing but water is required. Finally, because they are soft, the worn material and the water form a slurry that, in conjunction with the stone, sharpens and polishes the blade.

A disadvantage is that they become uneven faster than other types of sharpening stone, although the softness then makes them easier to flatten, wearing out the stone faster and require replacement sooner. However, some handsharpening techniques utilise high points on stones changing this disadvantage to an advantage.

Grades of waterstones

Historically, there are three broad grades of Japanese sharpening stones: the ara-to, or "rough stone", the naka-to or "middle/medium stone" and the shiage-to or "finishing stone". There is a fourth type of stone, the nagura, which is not used directly. Rather, it is used to form a cutting slurry on the shiage-to, which is often too hard to create the necessary slurry. Converting these names to absolute grit size is difficult as the classes are broad and natural stones have no inherent "grit number". As an indication, ara-to is probably (using a non-Japanese system of grading grit size) 500–1000 grit. The naka-to is probably 3000–5000 grit and the shiage-to is likely 7000–10000 grit. Current synthetic grit values range from extremely coarse, such as 120 grit, through extremely fine, such as 30,000 grit (less than half a micrometer abrasive particle size).

Diamond plate

A diamond plate

A diamond plate is a steel plate, sometimes mounted on a plastic or resin base, coated with diamond grit, an abrasive that will grind metal. When they are mounted they are sometimes known as diamond stones. The plate may have a series of holes cut in it that capture the swarf cast off as grinding takes place, and cuts costs by reducing the amount of abrasive surface area on each plate. Diamond plates can serve many purposes including sharpening steel tools, and for maintaining the flatness of man-made waterstones, which can become grooved or hollowed in use. Truing (flattening a stone whose shape has been changed as it wears away) is widely considered essential to the sharpening process but some hand sharpening techniques utilise the high points of a non-true stone. As the only part of a diamond plate to wear away is a very thin coating of grit and adhesive, and in a good diamond plate this wear is minimal due to diamond's hardness, a diamond plate retains its flatness. Rubbing the diamond plate on a whetstone to true (flatten) the whetstone is a modern alternative to more traditional truing methods.^[4]

Diamond plates are available in various plate sizes (from credit card to bench plate size) and grades of grit. A coarser grit is used to remove larger amounts of metal more rapidly, such as when forming an edge or restoring a damaged edge. A finer grit is used to remove the scratches of larger grits and to refine an edge. There are two-sided plates with each side coated with a different grit.

The highest quality diamond sharpeners use monocrystalline diamonds, single structures which will not break, giving them an excellent lifespan. These shatter-resistant diamonds can be bonded onto a precision ground surface, set in nickel, and electroplated. This process locks the diamonds in place through a complex manufacturing process. Diamond stones are not designed to replace traditional sharpening stones, sandpaper, grinders, or any other abrasives. Instead, they are designed to work with these sharpening devices to cover all your sharpening needs, while maintaining their own place with some specific advantages, such as speed, ease of use, durability, and versatility.^[5]

Unmounted diamond plates of a particular size (top surface area) are much lighter and smaller (in volume) than a stone of the same size which increases their portability for purposes such as travel or camping. While diamond stones work quickly, their hardness leading to them cutting more material than a stone with the same size grit, this can also be a disadvantage as this aggressive cutting action removes a lot of metal from the sharpened blade leading to earlier wearing away of the blade.

See also

• Knife sharpening
• Razor strop
• Scary sharp
• Sharpening jig
• Honing steel

References

1. http://www.coticule.be/faq-reader/items/how-does-a-belgian-blue-whetstone-compare-to-a-coticule-40a-story-about-garnets41.html
2. English, John (2008), Woodworker's Guide to Sharpening: All You Need to Know to Keep Your Tools Sharp, Fox Chapel Publishing, p. 22, ISBN 978-1-56523-309-6.
3. Ambrose, K et al. (2007). Exploring the Landscape of Charnwood Forest and Mountsorrel. Keyworth, Nottingham: British Geological Survey
4. Miller, Jeff (2012). The Foundations of Better Woodworking: How to use your body, tools and materials to do your best work, Popular Woodworking Books, 2012 ISBN 1440321019, page 120
5. http://www.wonkeedonkeetrend.co.uk/diamond-sharpening/diamond-sharpening-stones/