Creosote

For other uses, see Creosote (disambiguation).
Railcar-loads of wood railroad ties before and after impregnation with creosote, at a facility of the Santa Fe Railroad, in Albuquerque, New Mexico, in March 1943. This U.S. wartime governmental photo reports that "The steaming black ties in the [left of photo]… have just come from the retort where they have been impregnated with creosote for eight hours." Ties are "made of pine and fir... seasoned for eight months" [as seen in the untreated railcar load at right].[1]

Creosotes are a category of carbonaceous chemicals formed by the distillation of various tars, and by pyrolysis of plant-derived material, such as wood or fossil fuel. They are typically used as preservatives or antiseptics.[2] Some creosote types were used historically as a treatment for components of seagoing and outdoor wood structures to prevent rot (e.g., bridgework and railroad ties, see image). Samples may be commonly found inside chimney flues, where the coal or wood burns under variable conditions, producing soot and tarry smoke. Creosotes are the principal chemicals responsible for the stability, scent, and flavor characteristic of smoked meat; the name is derived from the Greek kréas (κρέας), meaning "meat", and sōtēr (σωτήρ), meaning "preserver".[3]

The two main kinds recognized in industry are coal-tar creosote and wood-tar creosote. The coal-tar variety, having stronger and more toxic properties, has chiefly been used as a preservative for wood; coal-tar creosote was also formerly used as an escharotic, to burn malignant skin tissue, and in dentistry, to prevent necrosis, before its carcinogenic properties became known. The wood-tar variety has been used for meat preservation, ship treatment, and such medical purposes as an anaesthetic, antiseptic, astringent, expectorant, and laxative, though these have mostly been replaced by modern medicines.

Varieties of creosote have also been made from both oil shale and petroleum, and are known as oil-tar creosote when derived from oil tar, and as water-gas-tar creosote when derived from the tar of water gas. Creosote also has been made from pre-coal formations such as lignite, yielding lignite-tar creosote, and peat, yielding peat-tar creosote.

Creosote oils

For some part of their history, coal-tar creosote and wood-tar creosote were thought to have been equivalent substances—albeit of distinct origins—accounting for their common name; the two were determined only later to be chemically different. All types of creosote are composed of phenol derivatives and share some quantity of monosubstituted phenols,[4] but these are not the only active element of creosote. For their useful effects, coal-tar creosote relies on the presence of naphthalenes and anthracenes, while wood-tar creosote relies on the presence of methyl ethers of phenol. Otherwise, either type of tar would dissolve in water.

Creosote was first discovered in its wood-tar form in 1832, by Carl Reichenbach, when he found it both in the tar and in pyroligneous acids obtained by a dry distillation of beechwood. Because pyroligneous acid was known as an antiseptic and meat preservative, Reichenbach conducted experiments by dipping meat in a diluted solution of distilled creosote. He found that the meat was dried without undergoing putrefaction and had attained a smoky flavor.[5] This led him to reason that creosote was the antiseptic component contained in smoke, and he further argued that the creosote he had found in wood tar was also in coal tar, as well as amber tar and animal tar, in the same abundance as in wood tar.[3]

Soon afterward, in 1834, Friedrich Ferdinand Runge discovered carbolic acid in coal-tar, and Auguste Laurence obtained it from phenylhydrate, which was soon determined to be the same compound. There was no clear view on the relationship between carbolic acid and creosote; Runge described it as having similar caustic and antiseptic properties, but noted that it was different, in that it was an acid and formed salts. Nonetheless, Reichenbach argued that creosote was also the active element, as it was in pyroligneous acid. Despite evidence to the contrary, his view held sway with most chemists, and it became commonly accepted wisdom that creosote, carbolic acid, and phenylhydrate were identical substances, with different degrees of purity.[3]

Carbolic acid was soon commonly sold under the name "creosote", and the scarcity of wood-tar creosote in some places led chemists to believe that it was the same substance as that described by Reichenbach. In the 1840s, Eugen Freiherr von Gorup-Besanez, after realizing that two samples of substances labeled as creosote were different, started a series of investigations to determine the chemical nature of carbolic acid, leading to a conclusion that it more resembled chlorinated quinones and must have been a different, entirely unrelated substance.

Independently, there were investigations into the chemical nature of creosote. A study by F.K. Völkel revealed that the smell of purified creosote resembled that of guaiacol, and later studies by Heinrich Hlasiwetz identified a substance common to guaiacum and creosote that he called creosol, and he determined that creosote contained a mixture of creosol and guaiacol. Later investigations by Gorup-Besanez, A.E. Hoffmann, and Siegfried Marasse showed that wood-tar creosote also contained phenols, giving it a feature in common with coal-tar creosote.[6]

Historically, coal-tar creosote has been distinguished from what was thought of as creosote proper—the original substance of Reichenbach's discovery—and it has been referred to specifically as "creosote oil". But, because creosote from coal-tar and wood-tar are obtained from a similar process and have some common uses, they have also been placed in the same class of substances, with the terms "creosote" or "creosote oil" referring to either product.[2]

Wood-tar creosote

Constituency of distillations of creosote from different woods at different temperatures[7][8][9]
Beech Oak Pine
°C 200–220 200–210 200–210 200–210
Monophenols 39.0 % 39.0 % 55.0 % 40.0%
Guaiacol 19.7 % 26.5 % 14.0 % 20.3%
Creosol and homologs 40.0% 32.1% 31.0% 37.5%
Loss 1.3% 2.4% . . . 2.2%

The term creosote has a broad range of definitions depending on the origin of the coal tar oil and end use of the material. With respect to wood preservatives, the United States Environmental Protection Agency (EPA) considers the term creosote to mean that it is a pesticide for use as a wood preservative meeting the American Wood Protection Association (AWPA) Standards P1/P13 and P2.[10] The AWPA Standards require that creosote “shall be a pure coal tar product derived entirely from tar produced by the carbonization of bituminous coal.” [11][12] Currently, all creosote treated wood products—foundation and marine piling, lumber, posts, railroad crossties, timbers, and utility poles—are manufactured using this type of wood preservative. The manufacturing process can only be a pressure process under the supervision of a licensed applicator certified by the State Departments of Agriculture. No brush-on, spray, or non-pressure uses of creosote are allowed, as specified by the EPA approved label for the use of creosote.[13] The use of creosote according to the AWPA Standards does not allow for mixing with other types of “creosote type” materials—such as lignite-tar creosote, oil-tar creosote, peat-tar creosote, water-gas-tar creosote, or wood-tar creosote. The AWPA Standard P3 does however, allow blending of a high-boiling petroleum oil meeting the AWPA Standard P4.[12] [14]

The information that follows describing the other various types of creosote materials and its uses should be considered as primarily being of only historical value. This history is important, because it traces the origin of these different materials used during the 19th and early 20th centuries. Furthermore, it must be considered that these other types of creosotes –- lignite-tar, wood-tar, water-gas-tar, etc. –- are not currently being manufactured and have either been replaced with more economical materials, or replaced by products that are more efficacious.

Wood-tar creosote is a colourless to yellowish greasy liquid with a smoky odor, produces a sooty flame when burned, and has a burned taste. It is non-buoyant in water, with a specific gravity of 1.037 to 1.087, retains fluidity at a very low temperature, and boils at 205-225 °C. When transparent, it is in its purest form. Dissolution in water requires up to 200 times the amount of water as the base creosote.[15] The creosote is a combination of natural phenols: primarily guaiacol and creosol (4-methylguaiacol), which will typically constitute 50% of the oil; second in prevalence, cresol and xylenol; the rest being a combination of monophenols and polyphenols.

Composition of a typical beech-tar creosote[7][16]
Phenol C6H5OH 5.2%
o-cresol (CH3)C6H4(OH) 10.4%
m- and p-cresols (CH3)C6H4(OH) 11.6%
o-ethylphenol C6H4(C2H5)OH 3.6%
Guaiacol C6H4(OH)(OCH3) 25.0%
1,3,4-xylenol C6H3(CH3)2OH 2.0%
1,3,5-xylenol C6H3(CH3)2OH 1.0%
Various phenols C6H5OH— 6.2%
Creosol and homologs C6H3(CH3)(OH)(OCH3)— 35.0%

The simple phenols are not the only active element in wood-tar creosote. In solution, they coagulate albumin, which is a water-soluble protein found in meat; so they serve as a preserving agent, but also cause denaturation. Most of the phenols in the creosote are methoxy derivatives—they contain the methoxy group linked to the benzene nucleus (O–CH3). The high level of methyl derivates created from the action of heat on wood (also apparent in the methyl alcohol produced through distillation) make wood-tar creosote substantially different from coal-tar creosote. Guaiacol is a methyl ether of pyrocatechin, while creosol is a methyl ether of methyl-pyrocatechin, the next homolog of pyrocatechin. Methyl ethers differ from simple phenols in being less hydrophilic, caustic and poisonous.[17] This allows meat to successfully be preserved without tissue denaturation, and allows creosote to be used as a medical ointment.[18]

Derivation of a wood-tar creosote from resinous woods[19]

Because wood-tar creosote is used for its guaiacol and creosol content, it is generally derived from beechwood rather than other woods, since it distills with a higher proportion of those chemicals to other phenolics. The creosote can be obtained by distilling the wood tar and treating the fraction heavier than water with a sodium hydroxide solution. The alkaline solution is then separated from the insoluble oily layer, boiled in contact with air to reduce impurities, and decomposed by diluted sulphuric acid. This produces a crude creosote, which is purified by re-solution in alkali and re-precipitation with acid and then redistilled with the fraction passing over between 200° and 225° constituting the purified creosote.[20]

When ferric chloride is added to a dilute solution, it will turn green; a characteristic of ortho-oxy derivatives of benzene.[17] It dissolves in sulphuric acid to a red liquid, which slowly changes to purple-violet. Shaken with hydrochloric acid in the absence of air, it becomes red, the color changing in the presence of air to dark brown or black.[18]

In preparation of food by smoking, guaiacol contributes mainly to the smoky taste, while the dimethyl ether of pyrogallol, syringol, is the main chemical responsible for the smoky aroma.

Historical uses

Industrial

Soon after it was discovered and recognized as the principle of meat smoking, wood-tar creosote became used as a replacement for the process. Several methods were used to apply the creosote. One was to dip the meat in pyroligneous acid or a water of diluted creosote, as Reichenbach did, or brush it over with them, and within one hour the meat would have the same quality of that of traditionally smoked preparations.[21] Sometimes the creosote was diluted in vinegar rather than water, as vinegar was also used as a preservative.[22] Another was to place the meat in a closed box, and place with it a few drops of creosote in a small bottle. Because of the volatility of the creosote, the atmosphere was filled with a vapor containing it, and it would cover the flesh.[21]

The application of wood tar to seagoing vessels was practiced through the 18th century and early 19th century, before the creosote was isolated as a compound. Wood-tar creosote was found not to be as effective in wood treatments, because it was harder to impregnate the creosote into the wood cells, but still experiments[23] were done, including by many governments, because it proved to be less expensive on the market.[24]

Medical

Even before creosote as a chemical compound was discovered, it was the chief active component of medicinal remedies in different cultures around the world.

Larrea tridentata

Larrea tridentata, or the so-called creosote bush, as named after its distinct creosote smell, was used by Native Americans in the Southwest as a treatment for many maladies. The Coahuilla Indians used the plant for intestinal complaints and tuberculosis. The Pima drank a decoction of the leaves as an emetic, and applied the boiled leaves as poultices to wounds or sores.[25] Papago Indians prepared it medicinally for stiff limbs, snake bites, and menstrual cramps.[26] Guaiacum, after which the guaiacol in creosote was named, was used by native Caribbean islanders to treat tropical diseases and later for syphilis.[27][28]

In antiquity, pitches and resins were used commonly as medicines. Pliny mentions a variety of tar-like substances being used as medicine, including cedria and pissinum.[29] Cedria was the pitch and resin of the cedar tree, being equivalent to the oil of tar and pyroligneous acid which are used in the first stage of distilling creosote.[30][31] He recommends cedria to ease the pain in a toothache, as an injection in the ear in case of hardness of hearing, to kill parasitic worms, as a preventative for impregnation, as a treatment for phthiriasis and porrigo, as an antidote for the poison of the sea hare, as a liniment for elephantiasis, and as an ointment to treat ulcers both on the skin and in the lungs.[31] He further speaks of cedria being used as the embalming agent for preparing mummies.[29] Pissinum was a tar water that was made by boiling cedria, spreading wool fleeces over the vessels to catch the steam, and then wringing them out.[32][33]

Portrait of Bishop Berkeley by John Smybert, 1727

The Pharmacopeé of Lyons, published in 1786, says that cedar tree oil can induce vomiting, and suggests it helps medicate tumors and ulcers.[34][35] Physicians contemporary to the discovery of creosote recommended ointments and pills made from tar or pitch to treat skin diseases.[34] Tar water had been used as a folk remedy since the Middle Ages to treat affections like dyspepsia. Bishop Berkeley wrote several works on the medical virtues of tar water, including a philosophical work in 1744 titled Siris: a chain of philosophical reflexions and inquiries concerning the virtues of tar water, and divers other subjects connected together and arising one from another, and a poem where he praised its virtues.[36] Pyroligneous acid was also used at the time in a medicinal water called Aqua Binelli.[34]

Given this history, and the antiseptic properties known to creosote, it became popular among physicians in the 19th century. A dilution of creosote in water was sold in pharmacies as Aqua creosoti, as suggested by the previous use of pyroligneous acid. It was prescribed to quell the irritability of the stomach and bowels and detoxify, treat ulcers and abscesses, neutralize bad odors, and stimulate the mucous tissues of the mouth and throat.[37][38] Creosote in general was listed as an irritant, styptic, antiseptic, narcotic, and diuretic, and in small doses when taken internally as a sedative and anaesthetic. It was used to treat ulcers, and as a way to sterilize the tooth and deaden the pain in case of a tooth-ache.[37]

Creosote was suggested as a treatment for tuberculosis by Reichenbach as soon as 1833. Following Reichenbach, it was argued for by John Elliotson and Sir John Rose Cormack.[37] Elliotson, inspired by the use of creosote to arrest vomiting during an outbreak of cholera, suggested its use for tuberculosis through inhalation. He also suggested it for epilepsy, neuralgia, diabetes and chronic glanders.[39] The idea of using it for tuberculosis failed to take hold, and use of this purpose was dropped, until the idea was revived later in 1876 by the British doctor G. Anderson Imlay, who suggested it be applied locally in spray to the bronchial mucous membrane.[37][40][41] This was followed up in 1877 when it was argued for in a clinical paper by Charles Bouchard and Henri Gimbert.[42] Germ theory had been established by Pasteur in 1860, and Bouchard, arguing that a bacillus was responsible for the disease, sought to rehabilitate creosote for its use as an antiseptic to treat it. He began a series of trials with Gimbert to convince the scientific community, and claimed a promising cure rate.[43] A number of publications in Germany confirmed his results in the following years.[42]

Following that, that was a period of experimentation of different techniques and chemicals using creosote in tuberculosis, which lasted until about 1910, when radiation therapy looked to be a more promising treatment. Guaiacol, instead of a full creosote solution, was suggested by Hermann Sahli in 1887; he argued it had the active chemical of creosote and had the advantage of being of definite composition and of having a less unpleasant taste and odor.[44] A number of solutions of both creosote and guaiacol appeared on the market, such as phosphotal and guaicophosphal, phosphites of creosote and guaiacol; eosot and geosot, valerinates of creosote and guaicol; phosot and taphosot, phosphate and tannophospate of creosote; and creosotal and tanosal, tannates of creosote.[45] Creosote and eucalptus oil were also a remedy used together, administered through a vaporizor and inhaler. Since then, more effective and safer treatments for tuberculosis have been developed.

In the 1940s, Canadian-based Eldon Boyd experimented with guaiacol and a recent synthetic modification—glycerol guaiacolate (guaifenesin)—on animals. His data showed that both drugs were effective in increasing secretions into the airways in laboratory animals, when high enough doses were given.

Current uses

Industrial

Wood-tar creosote is to some extent used for wood preservation, but it is generally mixed with coal-tar creosote, since the former is not as effective. Commercially available preparations of "liquid smoke", marketed to add a smoked flavor to meat and aid as a preservative, consist primarily of creosote and other constituents of smoke.[46] Creosote is the ingredient that gives liquid smoke its function; guaicol lends to the taste and the creosote oils help act as the preservative.

Medical

The guaifenesin developed by Eldon Boyd is still commonly used today as an expectorant, sold over the counter, and usually taken by mouth to assist the bringing up of phlegm from the airways in acute respiratory tract infections. Guaifenesin is a component of Mucinex, Robitussin DAC, Cheratussin DAC, Robitussin AC, Cheratussin AC, Benylin, DayQuil Mucous Control, Meltus, and Bidex 400.

Seirogan is a popular Kampo medicine in Japan, used as an anti-diarrheal, and has 133 mg wood creosote from beech, pine, maple or oak wood per adult dose as its primary ingredient. Seirogan was first used as a gastrointestinal medication by the Imperial Japanese Army in Russia during the Russo-Japanese War of 1904-5.[47] Creomulsion is a cough medicine in the United States, introduced in 1925, that is still sold and contains beechwood creosote.

Creosote, in the form of samples from the creosote bush, is often found as a herbal remedy and supplement under the name chaparral, and in the form of beechwood creosote under the name kreosotum or kreosote.

Coal-tar creosote

Composition of a typical coal-tar creosote[48][49]
Aromatic hydrocarbons

Polycyclic aromatic hydrocarbons (PAHs), alkylated PAHs, benzenes, toluenes, ethylbenzenes, and xylenes (BTEX)

 75.0–90.0%
Tar acids / phenolics

Phenols, cresols, xylenols, and naphthols

 5.0–17.0%
Tar bases / nitrogen-containing heterocycles

Pyridines, quinolines, benzoquinolines, acridines, indolines, and carbazoles

 3.0–8.0%
Sulfur-containing heterocycles

Benzothiophenes

 1.0–3.0%
Oxygen-containing heterocycles

Dibenzofurans

 1.0–3.0%
Aromatic amines

Aniline, aminonaphthalenes, diphenyl amines, aminofluorenes, and aminophenanthrenes, cyano-PAHs, benz acridines

 0.1–1.0%

The term creosote has a broad range of definitions depending on the origin of the coal tar oil and end use of the material. With respect to wood preservatives the United States Environmental Protection Agency (EPA) considers the term creosote to mean that it is a pesticide for use as a wood preservative meeting the American Wood Protection Association (AWPA) Standards P1/P13 and P2. (1) The AWPA Standards require that creosote “shall be a pure coal tar product derived entirely from tar produced by the carbonization of bituminous coal.” (2) (3) Currently all creosote treated wood products—railroad crossties, utility poles, foundation and marine piling, posts, lumber, and timbers—are manufactured using this type of wood preservative. The manufacturing process can only be a pressure process under the supervision of a licensed applicator certified by the State Departments of Agriculture. No brush-on, spray or non-pressure uses of creosote are allowed as specified by the EPA approved label for the use of creosote. (2) The use of creosote according to the AWPA Standards does not allow for mixing with other types of “creosote type” materials—such as wood-tar creosote, lignite-tar creosote, peat-tar creosote, oil-tar creosote, and water-gas-tar creosote. The AWPA Standard P3 does however, allow blend-ing of a high boiling petroleum oil meeting the AWPA Standard P4. (3) (4)

The information that follows describing the other various types of creosote materials and its uses should be considered as primarily being of only historical value. This history is important, because it traces the origin of these different material used during the 19th and early 20th centuries. Further it must be considered that these other types of creosotes—lignite-tar, wood-tar, water-gas-tar, etc.—are not currently being manufactured and have either been replaced with more economical materials, or replaced by products that are more efficacious.

(1) Communication between United States Environmental Protection Agency (EPA) and the Creosote Council. (2) Reregistration Eligibility Decision Document for Creosote, United States Environmental Protection Agency 2008. (3) American Wood Protection Association Book of Standards 2013 (4) Preservative Treatment of Wood by Pressure Methods, United States Department of Agriculture, Forest Service, Handbook No. 40, 1952.

Coal-tar creosote is greenish-brown liquid, with different degrees of darkness, viscosity, and fluorescence depending on how it's made. When freshly made, the creosote is a yellow oil with a greenish cast and highly fluorescent; the fluorescence increased by exposure to air and light. After settling, the oil is dark green by reflected light and dark red by transmitted light.[50] To the naked eye, it will generally appear brown. The creosote (often called "creosote oil") consists almost wholly of aromatic hydrocarbons, with some amount of bases and acids and other neutral oils. The flash point is 70–75 °C and burning point is 90–100 °C,[51] and when burned it releases a greenish smoke.[52] The smell largely depends on the naptha content in the creosote; if there is a high amount, it will have a naptha-like smell; otherwise it will smell more of tar.

In the process of coal-tar distillation, the distillate is collected into four fractions; the "light oil", which remains lighter than water, the "middle oil" which passes over when the light oil is removed; the "heavy oil", which sinks; and the "anthracene oil", which when cold is mostly solid and greasy, of a buttery consistence. Creosote refers to the portion of coal tar which distills as "heavy oil", typically between 230–270 °C, also called "dead oil"; it sinks into water but still is fairly liquid. Carbolic acid is produced in the second fraction of distillation and is often distilled into what is referred to as "carbolic oil".[53][54][55][56]

Derivation and general composition of coal-tar creosote[57]

Commercial creosote will contain substances from six groups.[48] The two groups occur in the greatest amounts and are the products of the distillation process—the "tar acids", which distill below 205 °C and consist mainly of phenols, cresols, and xylenols, including carbolic acid—and aromatic hydrocarbons, which divide into naphthalenes, which distill approximately between 205° and 255 °C, and constituents of an anthracene nature, which distill above 255 °C.[58] The quantity of each varies based on the quality of tar and temperatures used, but generally, the tar acids won't exceed 5%, the naphthalenes will make up 15 to 50%, and the anthracenes will make up 45% to 70%.[58] The hydrocarbons are mainly aromatic; derivatives of benzene and related cyclic compounds such as naphthalene, anthracene, phenanthrene, acenapthene, and fluorene. Creosotes from vertical-retort and low temperature tars contain, in addition, some paraffinic and olefinic hydrocarbons. The tar-acid content also depends on the source of the tar—it may be less than 3% in creosote from coke-oven tar and as high as 32% in creosote from vertical retort tar.[59] All of these have antiseptic properties. The tar acids are the strongest antiseptics but have the highest degree of solubility in water and are the most volatile; so, like with wood-tar creosote, phenols are not the most valued component, as by themselves they would lend to being poor preservatives.[60] In addition, creosote will contain several products naturally occurring in coal—nitrogen-containing heterocycles, such as acridines, carbazoles, and quinolines, referred to as the "tar bases" and generally make up about 3% of the creosote—sulfur-containing heterocycles, generally benzothiophenes[61]—and oxygen-containing heterocycles, dibenzofurans.[62] Lastly, creosote will contain a small number of aromatic amines produced by the other substances during the distillation process and likely resulting from a combination of thermolysis and hydrogenation.[63][64] The tar bases are often extracted by washing the creosote with aqueous mineral acid,[59] although they're also suggested to have antiseptic ability similar to the tar acids.

Commercially used creosote is often treated to extract the carbolic acid, naphthalene, or anthracene content. The carbolic acid or naphthalene is generally extracted to be used in other commercial products.[65] American produced creosote oils typically will have low amounts of anthracene and high amounts of naphthalene, because when forcing the distillate at a temperature that produces anthracene the soft pitch will be ruined and only the hard pitch will remain; this ruins it for use in roofing purposes, and only leaves a product which isn't commercially useful.[64]

Historical uses

Industrial

The use of coal-tar creosote on a commercial scale began in 1838, when a patent covering the use of creosote oil to treat timber was taken out by John Bethell. The "Bethell process"—or as it later became known, the full-cell process—involves placing wood to be treated in a sealed chamber and applying a vacuum to remove air and moisture from wood "cells". The wood is then pressure-treated to impregnate it with creosote or other preservative chemicals, after which vacuum is reapplied separate the excess treatment chemicals from the timber. Alongside the zinc chloride-based "Burnett process", use of creosoted wood prepared by the Bethell process became a principal way of preserving railway timbers (e.g., ties, sleepers) so wood rot and need for replacement could be avoided.[66]

Besides treating wood, it was also used for lighting and fuel. In the beginning, it was only used for lighting needed in harbor and outdoor work, where the smoke that was produced from burning it was of little inconvenience. By 1879, lamps had been created that ensured a more complete combustion by using compressed air, removing the drawback of the smoke. Creosote was also processed into gas and used for lighting that way. As a fuel, it was used to power ships at sea and blast furnaces for different industrial needs, once it was discovered to be more efficient than unrefined coal or wood. It was also used industrially for the softening of hard pitch, and burned produce lamp black. By 1890, the production of creosote in the United Kingdom totaled approximately 29,900,000 gallons per year.[52]

In 1854, Alexander McDougall and Angus Smith developed and patented a product called McDougall's Powder as a sewer deodorant; it was mainly composed from carbolic acid derived from creosote. McDougall, in 1864, experimented with his solution to remove entozoa parasites from cattle pasturing on a sewage farm.[67] This later led to widespread use of creosote as a cattle wash and sheep dip. External parasites would be killed in a creosote diluted dip, and drenching tubes would be used to administer doses to the animals stomach to kill internal parasites.[68]

Two later methods for creosoting wood were introduced after the turn of the century, referred to as empty-cell processes, because they involve compressing the air inside the wood so that the preservative can only coat the inner cell walls rather than saturating the interior cell voids. This is a less effective, though usually satisfactory, method of treating the wood, but is used because it requires less of the creosoting material. The first method, the "Rüping process" was patented in 1902, and the second, the "Lowry process" was patented in 1906. Later in 1906, the "Allardyce process" and "Card process" were patented to treat wood with a combination of both creosote and zinc chloride.[66] In 1912, it was estimated that a total of 150,000,000 gallons were produced in the United States per year.

Medical

Coal-tar creosote, despite its toxicity, was used as a stimulant and escharotic, as a caustic agent used to treat ulcers and malignancies and cauterize wounds and prevent infection and decay. It was particularly used in dentistry to destroy tissues and arrest necrosis.[69][70][71]

Current uses

Industrial

Coal-tar creosote is the most widely used wood treatment today; both industrially, processed into wood using pressure methods such as "full-cell process" or "empty-cell process", and more commonly applied to wood through brushing. In addition to toxicity to fungi, insects, and marine borers, it serves as a natural water repellant. It's commonly used to preserve and waterproof cross ties, pilings, telephone poles, power line poles, marine pilings, and fence posts. Although suitable for use in preserving the structural timbers of buildings, it is not generally used that way because it is difficult to apply.

Due to its carcinogenic character, the European Union has regulated the quality of creosote for the EU market [72] and requires that the sale of creosote be limited to professional users.[73][74] The United States Environmental Protection Agency regulates the use of coal tar creosote as a wood preservative under the provisions of the Federal Insecticide, Fungicide, and Rodenticide Act. Creosote is considered a restricted-use pesticide and is only available to licensed pesticide applicators[75][76]

Health effects

According to the Agency for Toxic Substances and Disease Registry (ATSDR), eating food or drinking water contaminated with high levels of coal tar creosote may cause a burning in the mouth and throat, and stomach pains. ATSDR also states that brief direct contact with large amounts of coal tar creosote may result in a rash or severe irritation of the skin, chemical burns of the surfaces of the eyes, convulsions and mental confusion, kidney or liver problems, unconsciousness, and even death. Longer direct skin contact with low levels of creosote mixtures or their vapors can result in increased light sensitivity, damage to the cornea, and skin damage. Longer exposure to creosote vapors can cause irritation of the respiratory tract.

The International Agency for Research on Cancer (IARC) has determined that coal tar creosote is probably carcinogenic to humans, based on adequate animal evidence and limited human evidence. It is instructive to note that the animal testing relied upon by IARC involved the continuous application of creosote to the shaved skin of rodents. After weeks of creosote application, the animals developed cancerous skin lesions and in one test, lesions of the lung. The United States Environmental Protection Agency has stated that coal tar creosote is a probable human carcinogen based on both human and animal studies.[77] As a result, the Federal Occupational Safety and Health Administration (OSHA) has set a permissible exposure limit of 0.2 milligrams of coal tar creosote per cubic meter of air (0.2 mg/m3) in the workplace during an 8-hour day, and the Environmental Protection Agency (EPA) requires that spills or accidental releases into the environment of one pound (0.454 kg) or more of creosote be reported to them.[78]

There is no unique exposure pathway of children to creosote. Children exposed to creosote will probably experience the same health effects seen in adults exposed to creosote. It is unknown whether children differ from adults in their susceptibility to health effects from creosote.

A 2005 mortality study of creosote workers found no evidence supporting an increased risk of cancer death, as a result of exposure to creosote. Based on the findings of the largest mortality study to date of workers employed in creosote wood treating plants, there is no evidence that employment at creosote wood-treating plants or exposure to creosote-based preservatives was associated with any significant mortality increase from either site-specific cancers or non-malignant diseases. The study consisted of 2,179 employees at eleven plants in the United States where wood was treated with creosote preservatives. Some workers began work in the 1940s to 1950s. The observation period of the study covered 1979- 2001. The average length of employment was 12.5 years. One third of the study subjects were employed for over 15 years.[79]

The largest health effect of creosote is deaths caused by residential chimney fires due to chimney tar (creosote) build-up. This is entirely unconnected with its industrial production or use.[80]

Oil-tar creosote

Derivation and general composition of water-gas-tar creosote[57]

Oil-tar creosote is derived from the tar that forms when using petroleum or shale oil in the manufacturing of gas. The distillation of the tar from the oil occurs at very high temperatures; around 980 °C. The tar forms at the same time as the gas, and once processed for creosotes contains a high percentage of cyclic hydrocarbons, a very low amount of tar acids and tar bases, and no true anthracenes have been identified.[81] Historically, this has mainly been produced in the United States in the Pacific coast, where petroleum has been more abundant than coal. Limited quantities have been used industrially, either alone, mixed with coal-tar creosote, or fortified with pentachlorophenol.[82]

Water-gas-tar creosote

Water-gas-tar creosote is also derived from petroleum oil or shale oil, but by a different process; its distilled during the production of water-gas. The tar is a by-product resulting from enrichment of water gas with gases produced by thermal decomposition of petroleum. Of the creosotes derived from oil, its practically the only one used for wood preservation. It has the same degree of solubility as coal-tar creosote and is easy to impregnate into wood. Like standard oil-tar creosote, it has a low amount of tar acids and tar bases, and has less antiseptic qualities.[57] Petri dish tests have shown that water-gas-tar creosote is one-sixth as anti-septically effective as that of coal-tar.[83]

Lignite-tar creosote

Lignite-tar creosote is produced from lignite rather than bituminous coal, and varies considerably from coal-tar creosote. Also called "lignite oil", it has a very high content of tar acids, and has been used to increase the tar acids in normal creosote when necessary.[84] When it has been produced, its generally been applied in mixtures with coal-tar creosote or petroleum. Its effectiveness when used alone has not been established. In an experiment with southern yellow pine fence posts in Mississippi, straight lignite-tar creosote was giving good results after about 27 years exposure, although not as good as the standard coal-tar creosote used in the same situation.[85]

Peat-tar creosote

There have also been attempts to distill creosote from peat-tar, although mostly unsuccessful due to the problems with winning and drying peat on an industrial scale.[86] Peat tar by itself has in the past been used as a wood preservative.

Build-up in chimneys

Burning wood and fossil fuels at low temperature causes incomplete combustion of the oils in the wood, which are off-gassed as volatiles in the smoke. As the smoke rises through the chimney it cools, causing water, carbon, and volatiles to condense on the interior surfaces of the chimney flue. The black oily residue that builds up is referred to as creosote, which is similar in composition to the commercial products by the same name, but with a higher content of carbon black.

Over the course of a season creosote deposits can become several inches thick. This creates a compounding problem, because the creosote deposits reduce the draft (airflow through the chimney) which increases the probability that the wood fire is not getting enough air to burn at high temperature. Since creosote is highly combustible, a thick accumulation creates a fire hazard. If a hot fire is built in the stove or fireplace, and the air control left wide open, this may allow hot oxygen into the chimney where it comes in contact with the creosote which then ignites—causing a chimney fire. Chimney fires often spread to the main building because the chimney gets so hot that it ignites any combustible material in direct contact with it, such as wood. The fire can also spread to the main building from sparks emitting from the chimney and landing on combustible roof surfaces. In order to properly maintain chimneys and heaters that burn wood or carbon-based fuels, the creosote buildup must be removed. Chimney sweeps perform this service for a fee.[80]

73% of heating fires and 25% of all residential fires in the United States are caused by failure to clean out creosote buildup. Since 1990, creosote buildup has caused 75% fewer fires.[80] This is partly due to the use of efficient wood-burning stoves that fully combust the carbon from fuel, and partly due to the use of Class A flues, insulated double wall stainless steel pipe.

See also

Notes

  1. ↑ See Jack Delnao, 1943, "At the Santa Fe R.R. tie plant, Albuquerque, N[ew] Mex[ico]…", Library of Congress, Prints & Photographs Online Catalog, accessed 16 February 2015.
  2. 1 2 Price, Kelogg & Cox 1909, p. 7
  3. 1 2 3 Schorlemmer 1885, p. 152
  4. ↑ Roscoe & Schorlemmer 1888, p. 37
  5. ↑ Roscoe & Schorlemmer 1888, p. 33
  6. ↑ Schorlemmer 1885, p. 153
  7. 1 2 Allen 1910, p. 353
  8. ↑ American Pharmaceutical Association 1894, p. 1073
  9. ↑ Royal Chemical Society 1895, p. 294
  10. ↑ Communication between United States Environmental Protection Agency (EPA) and the Creosote Council.
  11. ↑ Reregistration Eligibility Decision Document for Creosote, United States Environmental Protection Agency 2008.
  12. 1 2 American Wood Protection Association Book of Standards 2013.
  13. ↑ Reregistration Eligibility Decision Document for Creosote, United States Environmental Protection Agency 2008
  14. ↑ Preservative Treatment of Wood by Pressure Methods, United States Department of Agriculture, Forest Service, Handbook No. 40, 1952.
  15. ↑ Thorpe 1890, p. 614
  16. ↑ Lee et al. 2005, p. 1483
  17. 1 2 Pharmaceutical Society of Great Britain 1898, p. 468
  18. 1 2 Allen 1910, p. 348
  19. ↑ Price, Kelogg & Cox 1909, p. 13
  20. ↑ Allen 1910, p. 347
  21. 1 2 Abel & Smith 1857, p. 23
  22. ↑ Letheby 1870, pp. 225–226
  23. ↑ Joerin 1909, p. 767
  24. ↑ Bradbury 1909, p. 107
  25. ↑ United States Herbarium 1890, p. 521
  26. ↑ Wignall & Bowers 1993, p. 104
  27. ↑ Foster & Johnson 2006, p. 190
  28. ↑ Bostock & Alison 1832, p. 553
  29. 1 2 Cormack 1836, p. 58
  30. ↑ Parr 1809, p. 383
  31. 1 2 Pliny 1856, p. 8
  32. ↑ Berkeley 1744, p. 9
  33. ↑ Pliny 1855, p. 290
  34. 1 2 3 Cormack 1836, p. 50
  35. ↑ Vitet 1778, p. 427
  36. ↑ Chemist and Druggist 1889, p. 300
  37. 1 2 3 4 King, Felter & Llyod 1905, p. 617
  38. ↑ Taylor 1902, p. 207
  39. ↑ Whittaker 1893, p. 77
  40. ↑ Imlay 1876, p. 514
  41. ↑ Dobbell 1878, p. 315
  42. 1 2 Kinnicutt 1892, p. 514
  43. ↑ Contrepois 2002, p. 211
  44. ↑ Kinnicutt 1892, p. 515
  45. ↑ Coblentz 1908
  46. ↑ Chenoweth 1945, p. 206
  47. ↑ Seirogan 2011
  48. 1 2 Melber, Kielhorn & Mangelsdorf 2004, p. 11
  49. ↑ Speight 1994, p. 456
  50. ↑ Allen 1910, p. 366
  51. ↑ Bateman 1922, p. 50
  52. 1 2 Thorpe 1890, p. 615
  53. ↑ Philips 1891, p. 255
  54. ↑ Martin 1913, pp. 416–419
  55. ↑ Nelson 1907, p. 204
  56. ↑ Noller 1965, p. 185
  57. 1 2 3 Price, Kelogg & Cox 1909, p. 12
  58. 1 2 Engineering and Contracting 1912, p. 531
  59. 1 2 Greenhow 1965, p. 58
  60. ↑ American Railway Bridge and Building Association 1914, p. 287
  61. ↑ Orr & White 2002, p. 39
  62. ↑ Speight 1994, p. 77
  63. ↑ Orr & White 2002, p. 255
  64. 1 2 Bateman 1922, p. 47
  65. ↑ Mushrush & Speight 1995, p. 115
  66. 1 2 Angier 1910, p. 408
  67. ↑ Brock 2008, p. 91
  68. ↑ Salmon 1901, pp. 7–14
  69. ↑ Farrar 1880, pp. 412–417
  70. ↑ Farrar 1893, pp. 1–25
  71. ↑ Pease 1862
  72. ↑ Commission of the European Communities 2001
  73. ↑ Commission of the European Communities 2007
  74. ↑ Health and Safety Executive 2011
  75. ↑ Creosote Council 2011
  76. ↑ Ibach, Miller & 2010 14-1–14-9
  77. ↑ EPA 1988
  78. ↑ LOSH 2003
  79. ↑ Wong 2005, pp. 683–697
  80. 1 2 3 DHS 2006
  81. ↑ Voorhies 1940
  82. ↑ Hunt & Garratt 1967, p. 88
  83. ↑ Stimson 1915, p. 626
  84. ↑ Richardson 1993, p. 103
  85. ↑ Hunt & Garratt 1967, p. 97
  86. ↑ Encyclopaedia Britannica 1949, p. 821

References

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